Basic Info.
Fast Color Change
Within 15 Minutes
Coating Method
Electrostatic Powder Coating
Working Purpose
Customize
Type
Electrostatic Spraying Equipment
Application
Hardware Spraying Equipment, Wood Spraying Equipment, Plastic Spraying Equipment, Porcelain Spraying Equipment
Certification
CE, ISO, RoHS, REACH
Method Type
Automatic/Semi-Automatic/Manual
Transport Package
Packing Down Wood Case
Specification
customized according to requirement
Product Description
How to choose the most suitable powder coating line according to your actual condition. Reading following 5 common used powder coating line or JUST CONTACT ME:Mode 1: Manual powder coating: pretreatment, manual spraying, manual transfer to curing oven (Curing at high temperature) - powder coating finish.
Advantages: Less investment; Spraying quality is easy to guarantee; apply to various workpieces (size and shape) spraying as long as the size of curing oven is designed reasonable; convenient maintenance, low maintenance cost, low maintenance technical difficulty; less occupied area. Not only convenient for small batch production and suitable for large batch productionDisadvantages: When processing workpieces in same size with large quantities, there will be lots of repeated labor cost caused by transfer of workpieces. Could not increase production capacity and reduce labor cost significantly
Mode 2: Full automatic powder coating line: the workpiece hanging in automatic running chain: Loading, spraying pretreatment (not including pickling), drying in low temperature drying tunnel, automatic spraying (robot hand or automatic reciprocator), manual repair painting (automatic spraying often miss some corner of the workpiece), high temperature oven curing, cooling the workpiece, unloading, powder coating finish.
Advantages: When spraying large quantities of the same workpiece, it has a considerable advantage of daily output,. And individual labor costs and energy consumption will also reduce with the increase of production.
Disadvantages: high energy consumption in small batch production. In other words, when the quanlity of workpiece cannot reach a certain number, the spraying cost will be doubled or even several times increasing; Only apply to workpieces with the standard shape in a certain range; Maintaining of spraying pretreatment requires high technical operation, pickling work is needed before loading on the line, complex maintenance and high maintenance costs, large area occupied. Applicable to long-term batch spraying of fixed workpiece.
Mode 3: semi-automatic powder coating line: pretreatment(not in the coating line), loading, manual spraying, high temperature oven curing, cooling, unloading - coating finish.
The workpiece walking automatically with the spray chain, when passing through the coating booth with two spraying stations, 2 workers each holding a spray gun complete the spraying work; the workpieces after coating come out from coating booth, entering the constant temperature curing oven, then complete curing work.
Advantages: When spraying large quantities of the same workpiece, it has a considerable advantage of daily output. Much less investment and maintenance cost and difficulty than full automatic powder coating line. Almost the same daily output capacity with full automatic line.
Disadvantages: does not apply to irregular workpieces with small batch spraying, small batch will still cause high energy consumption and spraying cost.
Mode 4: A common used automatic powder coating line: pretreatment is not included in coating line. Workpieces after pretreatment: loading, automatic spray, manual repair painting, high temperature curing in curing tunnel , coating finished.
Advantages: "automatic powder spraying" bear the most of the spraying work, enable manual spraying is not the main spraying method and greatly reduces the operator labor intensity of spraying; due to existence of "automatic spray gun", spraying speed is improved greatly. So the running speed can be greatly improved, to obtain higher yield; Eventually reduce the single spraying cost;
Disadvantages: does not apply to irregular workpieces with small batch spraying, small batch will still cause high energy consumption and spraying cost.
Mode 5: the small circulation spraying chain and curing oven with 2 sides openning: Building a small cycles spraying chain with 2 working station manual coating booth, workpiece hanging on the chain running automatically, passing through the coating booth in a constant speed, 2 workers each holding a manual spray gun spraying on the workpieces; then manually transferred the coated workpieces to curing oven; This spraying method, the spray ability accessible to" semi-automatic powder coating line ", but lower investment and smaller occupied area.
Advantages: "small circular spraying chain" and double station spray mode, making the spraying efficiency greatly improved, spraying quality is easer to control than mode 1; Daily output get close to mode [3] semi-automatic coating line if workers are matched well.
Disadvantages: does not apply to irregular workpieces with small batch spraying, small batch will still cause high energy consumption and spraying cost.Summary:1, If you are ready to spray the workpieces with a large size or irregular shape, and requires high yield and quality, manual powder coating line will be a good choice.2,If you spray a large quantity of workpieces with similar size and shape, and you have adequate budget, in order to achieve high yield , full automatic coating line is your best choice, you can even let your automatic coating line 24 hours non-stop running (three shifts of workers) to improve your production capacity.3,If you spray workpieces with similar size and shape, and manual spraying production capacity can not meet your needs, you can choose affordable semi-automatic coating line. It does not require huge investments (spraying robot or coating line is expensive), and t get the production capacity close to full automatic coating line. I f you interested in our products, please feel free to contact me. We can customized all kinds of equipments about powder coating and provide you a solution according to your actual conditions.Welcome to visit our factory, we have samples in stock for your site visit.
Address:
18, Jinshan Road,Laixi Economic Development Zone, Qingdao City, Shandong Province.
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Qingdao Zhongbang Science and Tech Development Co., Ltd is a leading manufacture of powder coating equipment. From manual powder coating gun to full automatic powder coating line, Zhongbang can meet all your needs in powder coating area. We can also supply the powder coating solutions to customers according to their workshop and real needs. We stick to the principle of "quality first, service first, continuous improvement and innovation to meet the customers′ requirements" for the management and "zero defect, zero complaints" as the quality objective.
Established in 2005, we are covering design, development and manufacture of powder coating and liquid coating equipments. We are National High-Tech Enterprise. Now we had got 13 technical patents in this area. We are not only a good supplier, but also an excellent solution provider and problem solver.
Our annual sales figure that exceeds USD2000, 0000. As a result of our high quality products and outstanding customer service, we have gained a global sales network.
If you are interested in any products or would like to discuss a custom order, please feel free to contact us.
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