1.Pedestal and roof
(1) Side panels and roof are made of double -layer PVC panel, which is more harden and high wear resistance, that makes better
(2) performance on anti-electrostatic and less powder accretion
(3) Inside walls are hard and smooth, that makes less powder accretion
(4) Polyester material has excellent stability and hardness, so PVC booth has a longer working life than metal booth.
(5) Constituent material of coating booth has characteristics of flame-retardancy and self-extinguishing
2.Comparison between PVC material and PP material
Material | Anti-flame | Surface hardness | Weather resistance |
PVC | PVC will be self-extinguishing after kindled in air | PVC material with high surface hardness, not easy to be scratched and fuzzing | PVC material can prevent from aging and brittle due to their good weather-resistance |
PP | PP material can't extinguish itself, it will blaze and melt, dripping with flaming liquid, extend the fire. | PP material has a soft surface and can be scratched easily. | PP material has poor weather resistance, and will be brittle and crumble after working for 1 or 2 years. |
3. Pedestal and bottom air duct
(1) Made of stainless steel, smooth surface and less powder accretion.
(2) Strong Pedestal, workers can go into stand and trod.
(3) Optimal designed inside structure, simple and no dead angle, easy to clean.
4. Technical parameters and configuration
Roof and Side | Made of flame - retardant PVC boards, thickness is 60mm |
Pedestal | Made of stainless steel, workers can walk in |
Bottom cleaning and blowing system | Both sides blowing powders to the center of air duct automatically |
Manual spraying station | Opening style or setting on both sides of the booth |
Automatic spraying station | Two stations, setting on each side of booth |
Circulating Fan | High air volume centrifugal fan, customized power from 18.5kw to 37kw. Anechoic chamber setting outside the Fan, controlling noise less than 80 decibel. |
Big cyclone tower | Customized diameter 1300-1600mm. Made of stainless steel with powder coated inner and outer surface. |
The material of big cyclone | Made of stainless steel, avoid inner rusting and pollute powder, preventing the vicious circle. |
Secondary filtration system | According to customers' needs to configure 9-12 sets automatic rotor anti-blowing filtration system |
Lighting system | 8 set of LED lights, 28W/set, dustproof, waterproof, explosion-proof and no need to preheat. |
Electronic control system | 1 set, use for control Fan, recycle system and lighting system. |
5. Advantages
Fast color-change: ColorEASY fast color-change coating booth, can control your color-changing time of coating line within 20 minutes (The old version need 120 minutes), It can reduce the labor cost of cleaning work and the waiting time of the whole line, creating a higher efficiency. |
Changing booth by fast traverse: Apply to coating lines that color-change is very frequent. You can use 2 sets ColorEASY booth and electric traverse platform together. That will make your waiting time reduced to 5 minutes or less when changing color. |
Long service life: Made of hard and smooth PVC material that has excellent performance on weather-resistance and flame retardant. The working life can be more than a decade under natural condition (PP material are easy to aging and crisping under ordinary light; The PP material shows no flame-retardant and low surface hardness. |
The LED lighting system need not be preheated. |
Grating detection system can be added to detect the size and position of workpieces, in order to control the spray guns stop spraying while in the compartment between workpieces, and only effective spray guns are allowed to work according to the size and shape of workpieces, generally 30%-50% powder can be saved and lessen the workload of powder recovery system. |
2 U shape coating booth
(1)1 suction air duct is installed on the bottom.
(2)There is an automatic flap setting on every U shape air duct. The automatic flap will close when the booth is working, and forming 4 reasonable arranged suction air ducts. When cleaning the booth, automatic flaps will open for ease of checking and cleaning the inside ducts.
(3)The center of booth has air knife. The falling powder will be blow down to two sides and be sucked by recovery system. There will be less powder accretion on the Pedestal and improve the utilization of abandoned powder under long Time working condition.
1 U shape coating booth
(1)1 suction air duct is installed in the center of the bottom
(2)There is an automatic flap setting on the U shape air duct. The automatic flap will close when the booth is working, and forming 2 reasonable arranged suction air ducts. When cleaning the booth, automatic flaps will open for ease of checking and cleaning the inside ducts.
(3)There is air knife on both side of coating booth. The falling powder will be blow down to the center and be sucked by recovery system. There will be less powder accretion on the Pedestal and improve the utilization of abandoned powder under long Time working condition.
I shape coating booth (the most advanced and commonly used coating booth, also the fastest color-changing coating booth)
(1)The structure of pedestal is mirror flats made of stainless steel , an "I" shape suction duct setting in the center;
(2)There is a cylindrical exhaust pipe setting inside the pedestal, and set up an automatic cleaning mechanism in the bottom to avoid accumulation of powder at the end of the duct;
(3)There is air knife on both side of coating booth. The falling powder will be blow down to the center and be sucked by recovery system. There will be less powder accretion on the Pedestal and improve the utilization of abandoned powder under long Time working condition.
(4)Equipped with a specialized clean gun for cylindrical exhaust pipe, can complete the clearance of the inside pipe in a few seconds.
Open platform for manual gunning.
The structure of platform is made of stainless steel plates, that make the platform anti-tread, wear resistance and easy to clean.
The platform use open architecture, so workers can adjust the distance with workpieces as needed.
Symmetric design, spraying direction can be adjusted as needed. Solved the problem that operator can't reach the workpieces in the old automatic coating booth. Reduce the labor intensity.
Lighting system
Both of the automatic spraying station and manual spraying station install external LED cold lights which has high brightness and good color rendering, apply to high quality spraying checking. The LED lights can reach the rated brightness within 0.5s after powering, it's very useful. (The fluorescent lamp needs preheat for a minute or even more than ten minutes reaching the rated brightness in a low-temperature environment)
Customized 2 side-stations for manual gunning in coating booth as customers' requirement, model No.: ColorEASY-2M